Reference Scope / Capacity Target
500 kg/h Rotary-Moulded Line
A rotary-moulded line configuration for planning an expansion around a 500 kg/h target. Dough characteristics, product weight and baking requirements determine the final line specification.

Reference at a Glance
A Connected Expansion Scope.
Plan the added line alongside the operations already running in your factory, including dough preparation, utilities and packing. Define where the new equipment starts and ends before selecting the configuration or agreeing product trial criteria.
- Product
- Rotary-moulded biscuits
- Planning Output
- 500 kg/h target
- Scope
- Forming, baking, cooling and packing handover
Production Route
Five Stages from Dough to Packing.
Each transfer must preserve product consistency and maintain an orderly flow into the next operation.

Dough Preparation
Prepare consistent batches and coordinate discharge with the forming machine.
Rotary Moulding
Coordinate dough feed, mould pattern and release around the required biscuit.
Tunnel Baking
Set baking time, zone balance and belt speed for product requirements.
Cooling
Plan cooling time and conveyor movement before counting or stacking.
Packing Handover
Align cooled biscuits for counting, stacking and the agreed packing connection.
Engineering Focus
Two Priorities for a Stable Expansion.

Match Moulding to Baking.
Review dough feed, mould detail and product release together before setting oven conditions. Biscuit weight, shape and recipe determine the forming and baking relationship that the equipment must maintain.
- Consistent dough feed and clean mould release
- Baking time and zone balance matched to the biscuit

Balance Cooling and Packing.
Review the route after baking against the existing factory layout and packing capacity. Cooling, alignment and transfer need to keep pace with upstream production while protecting biscuits before counting and stacking.
- Cooling time and conveyor travel
- Transfer space and packing interfaces
Implementation & Inquiry
From Expansion Brief to Line Trials.
Agree site preparation, equipment interfaces and trial criteria alongside the existing production workflow.

Review
Confirm the biscuit, required output, site conditions and existing downstream workflow.
Configure
Develop forming, baking, cooling and transfer arrangements around the confirmed interfaces.
Build and Verify
Manufacture and inspect equipment against the agreed line scope and operating requirements.
Integrate and Hand Over
Coordinate installation, product trials and operator guidance within the existing factory.

